Integra ERP Software




Integra Manufacturing ERP

Integra ERP Production is proven software for manufacturers of different verticals in small and medium segment. It is an advanced purpose-built solution by which companies can manage their complete operations, from raw material procurement to finished goods dispatching. Integra ERP provides material planning and cost control mechanism, easy production lining for semi finished and final product. Raw material stock and costing will automatically affect as per the standard consumption ratio when entering a production voucher. Each production line costing is most important factor for the manufacturing companies due to process involves various functionalities that incurring additional cost in each stage. After each stage of production line, deriving a semi finished product or a working progress with added cost of consumables and factory overheads, hence will reach the final product and its cost of production without any manual costing calculation. More over each production stage raw material related to the product automatically updating stock and any time stock position in raw material storage will be correct.

In a process oriented manufacturing industry, real time costing is an important elements as it directly affecting the profitability of the organisation. Cost accountant has to gather enormous information on cost of raw materials involved in the different levels of production line and has to calculate operational overheads in each stage to reach in to the product costing. This is not possible without proper automation through the reliable ERP solution and IT infrastructure. Integra ERP provides the flexibility in automated production costing addition throughout the production line and helps the management formulating pricing policy. Day to day or batch wise costing is an important element to deriving proper pricing policy and helps to maintain the margin ratio.

Raw material procurement is also a Himalayan task for a manufacturing industry. Market search, product and price comparison, rejection ratio analysis, quality checking mechanism, stock level management, lean time calculation etc are the most important factors in material management department. Automatic vendor grading and finding preferred vendor for raw material considering various factors like deliverability, proper timing, low rejection ratio, credit and flexible payment conditions will be helping hand to management.

Style and nature of production process will vary product to product according to the nature of production process and management policies of the production unit. Market conditions and marketing policies will also to take care for selecting production process. Generally there have 4 types of production methods namely line production, batch production, job production and piece work production methods. In a purely process oriented industry and where performing continuous production normally selecting line or batch production method. Integra ERP has considered various production methods that can be flexibly configured according to the need of management. At the time of implementation considering the product lining, production and management process we can derive which method has to be implemented.

Following are the production stream included in Integra ERP for manufacturers

Line Production: It is also known as discrete production or flow production method. Some industries like assembling units practicing line production method to arrive in to the final product after a series of line or stage. Each lines some additional raw material or consumables will be added along with the cost addition such as factory overheads. Assembling units like bicycle, car plants, toys, plastic products are the example for line production units.
Batch Production: It is a manufacturing technique used in where production has to be controlled and managed by batch to batch. Process oriented manufacturing units in sector like pharmaceuticals, food, paints, FMCG and chemicals are mainly operating through batch production methods. Right from the batch planning, production process may involve different stages of operation in between starting to final stage, ie finished goods. In each stage production process may derives some semi finished products then added to additional raw material or ingredients and clubbing semi finished products together then to next stage. This process will continue up to the finished goods. We can analysis the costing factors of each batch along with the raw material consumption. as in each stage of operation there may be cost additions such as material cost, machinery cost, factory overheads and man cost etc.
Job Production: It is also called as jobbing or one-off production, that production planning and costing factors will vary from job to job according to the customers need and specifications. Each job or set of jobs will be treated separately and work designing, raw material proportion and consumption, machine and labour cost will be calculated each time for a customer specification based job production. Single or more quantities of a product may be produced under this method for a specific customer. Machinery manufactures, fabrication units, vehicle body building unit are example for adopting such production methodology. Costing and profitably factors and proportions will be calculated on each job according the specification and design of work assigned.
Piece Work Production: Some tiny and small industrial units deploying and paying labors on wages on production basis, ie they are paying wages on the volume they produced. For example, an assembling unit assign a particular job to an employee or a group of employees on the piece work basis and will pay on the volume they produced.

Why to choose Integra ERP for Manufacturers?

Flexible production process selection according to the work flow design of the company.
Day to day analysis of standard cost and actual cost comparison and fast decision making power in pricing policy.
Easily understand what’s happening in every corner of their process line and make smarter decisions.
The clear and correct data of the business and across the functional activities.
Control over inventory and financials.
Production process controls.
Ability to “tailor” or configure the system to better fit specific vertical markets.
Integration and synchronization of all aspects of the manufacturing process and accommodates both short and long production runs in the following manufacturing environments.
Providing quotes that are accurate and keep costs under control.
Managing material, labour and scrap during work in progress.
Minimizes manufacturing cost and maximizes resource utilization.
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